Surface Inspection for Films
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Surface Inspection for Films

LEAPER Surface Inspection for Films adopts self-developed machine vision technology to provide customized light source and optical solutions for optical film and special industry needs. It can intelligently identify and detect surface defects on continuously running rolls, strips or sheets of materials, accurately record the location information of defects, and provide closed-loop quality feedback and process control with cloud storage and cloud computing technology to improve the productivity and competitiveness of enterprises and contribute to the realization of technological innovation and transformation and upgrading of enterprises.

  • Independent R&D

    Self-developed machine learning algorithm, can accurately classify defects and present three-dimensional effect, reducing the false defect detection rate.

  • High Precision and Speed

    The highest detection accuracy of current products can reach 20μm/pixel, and the fastest speed can reach 500m/min.

  • Data reporting real-time detection

    LEAPER product inspection system can view product testing data reports at any time to provide data support for process improvement.

Technical Advantages

Inspection Solutions That Display 3D Effects
  • Up: General Floor Solution
  • Down: Leaper Stereo Solution

Advanced AI Classification Algorithms
  • Uses machine learning models and artificial intelligence classification algorithm technology
  • Updateable iterative sample library to reduce debugging time and learning costs
  • Accurate identification of defect types, reducing false defect false detection rate
System Functions

1. Online Inspection
  • The in-line inspection function allows for real-time monitoring of product quality. When running, the defect navigation bar allows you to visually view the distribution of defects and detailed information about each defect, including the appearance, location, length, width and area of the defect.

  • 2. Work Order Management System
  • The work order system facilitates the electronic management of production tasks. Operators can create, modify, run, pause, and end work orders. The entire work order module is logically clear, easy to operate and learn, and easy to maintain, which greatly reduces labor costs.

  • 3. Control of Abnormal Processes
  • The system provides an I/O interface for manufacturers to alarm, mark and shut down equipment to process defects found in the production process to control abnormal processes, reduce product losses, control product quality, and save costs for enterprises.

  • 4. Reporting System
  • The data report management system can store all the inspection information to MySQL databases and generate electronic reports, so that manufacturers can check the historical data (including the type, generation time, and distribution of defects during the production process) at any time.

  • 5. Data Analysis System
  • The report analysis function will use the information of time, type, quantity, spatial distribution and other dimensions in the report data to analyze and present the data to help enterprises improve their production process and competitiveness.
  • Data Analysis based on Big-Data
  • Analyze excess and insufficient detection data in terms of the defect category, time, mode and cause based on the Big-Data of production line.

  • AOI Data Presentation Process